OUR
PROGRAM

Manufacturing Solutions
Service Outcomes
Quality

New Product Introduction (NPI)

Design for manufacturing, testing and sustainability
Nearly 90% of a product's lifecycle cost is determined during the design phase making early input critical to long-term success. Sunburst’s New Product Introduction (NPI) Program provides strategic guidance at the earliest stages of product development to help customers launch faster, reduce cost, and improve long term quality and manufacturability.

By collaborating closely during design, we help ensure every product is optimized for real world production, testing, and sustainability; from prototype to full scale build.

Core Focus Areas:

  1. Component Selection
    Identify sourcing risks, avoid long lead times, and reduce costs through strategic BOM reviews.
  2. Design for Manufacturability (DFM)
    Optimize layouts for smoother assembly, fewer defects, and faster production.
  3. Design for Testability (DFT)
    Ensure efficient, scalable testing with smart design decisions from the start.
  4. Design for Sustainability
    Secure long-term supply with vetted vendors, multi-source options, and lifecycle planning.
contact us

‍Printed Circuit Board Assembly (PCBA)

PCBA is our core competency

At the heart of our operation is a commitment to precision, quality, and flexibility in Printed Circuit Board Assembly (PCBA). With over 40 years of experience supporting high-end industrial, medical, transportation, aerospace, and space-level applications, PCBA is our core competency and the foundation of every program we deliver.

Our PCBA Capabilities:

Leaded and RoHS Compliant PCB Assembly

We support both traditional leaded assemblies and RoHS compliant processes to meet regulatory and environmental standards.

Advanced Component Assembly

Our facility handles the latest technologies, including:

  • BGA, µBGA

  • 01005 (imperial) component size

  • 01005 (imperial) component size

Material and Board Versatility

We assemble across a wide range of board types:

  • Rigid, flex, and rigid-flex

  • FR-4, metal core, hybrid materials

  • Single, double-sided, and multilayer PCBs

End-to-End Development Support

From initial prototypes to full production, we support every stage of the product lifecycle with consistency and speed.

Value-Added Services

Enhance your board performance with optional services such as:

  • Conformal coating

  • Potting

  • Testing and inspection

contact us

Box Build

Full box build, test and ship

Our Box Build Program is designed to extend the value of our core manufacturing services by offering full system integration, assembly, and shipment all under one roof. By combining Sunburst produced PCBAs, custom wiring, cables, and enclosures, we help clients streamline their supply chains and bring fully assembled products to market faster.

We support both customer supplied and Sunburst manufactured components, with a flexible, quality driven process that adapts to each project's unique requirements.

Box Build Capabilities Include:

Leaded and RoHS Compliant PCB Assembly

We support both traditional leaded assemblies and RoHS compliant processes to meet regulatory and environmental standards.

  • Complete system assembly in metal or plastic enclosures

  • Integration of:
    a. PCBAs
    b. Cable and wire harnesses
    c. Power supplies
    d. Mechanical hardware
    e. Embedded software or firmware (programming and configuration)

  • Functional testing and verification

  • Final packaging and direct shipment

Specialized Builds:

  • Explosion Proof and Ruggedized Systems

    Built to meet strict safety standards for hazardous environments, including oil & gas, mining, and industrial applications.

  • Medical Device Assembly

    Precision builds for regulated healthcare environments, following industry compliance protocols and traceability requirements.

  • Large Cabinet & Control Panel Assembly

    Custom cabinet builds for industrial automation, power distribution, and transportation systems, including multi-door enclosures.

  • High Complexity Data Server Integration

    Custom box builds for immersion cooled and air cooled data servers used in AI, high performance computing (HPC), crypto mining and edge environments. We support:
    a. Custom designed cooling chambers and thermal solutions
    b. Enclosure wiring, sensors, and embedded PCBA integration
    c. System validation and power up testing

contact us

Sustaining Engineering Program

Full Lifecycle Support

We provide full lifecycle support throughout the product manufacturing lifecycle for our clients. Our teams manage cost reductions, part obsolescence, and quality during the engagement. We leverage our unique engineering network and our product expertise to help the renewal of a product gain more life from the sales cycle.

learn more -> engineering network
contact me

Global-to-Regional Sourcing Transition Program

Reduce Total Lifecycle Costs By Transitioning Regionally

We help our clients to transition global product lines to the region to gain cost savings due to total cost of logistics. Our core capabilities and strong supply chain network allows us to handle all the details of a full product transition. Contact us to have us model the full lifecycle cost and start the savings today.

contact us

Sunburst Quality Management System

Sunburst Electronics Commitment To Continuous Improvement

It is our policy to efficiently manufacture assemblies that continually meet the needs and expectations of our customers.

Sunburst is committed to meeting its quality objectives and requirements, safely and ethically, with the goal of continually improving the quality management system.

contact us

Sunburst Electronics Compliance

Sunburst Electronics, LLC. QMS is certified to AS9100:2016 by Amtivo.

  • IPC-J-STD-001 and IPC-A-610 QML

  • IPC-A-620 Class 3

  • IPC 7711

  • IPC 7721

  • Offer UL Certified Program

  • CSA Identification # 4546481

  • Small Business Classified

contact us